Sauter Turning Process: Full Visibility of Operational Data

Sauter Turning Process leverages KFactory to gain full visibility into operational data, boosting efficiency and productivity.

Sauter Turning Process, part of the Sauter GmbH group, is a prestigious name in precision mechanical processing, boasting a tradition of over 80 years in Germany. From a small family business, the company has become one of the European leaders in the production of high-quality metal components for industries such as automotive, mechanical engineering, and electrical engineering.

Production Locations

Sauter operates several production sites equipped with modern technology. The factory in Dej, Romania, inaugurated in 2015, is one of the essential units of the global Sauter network, employing 140 specialists in precision component manufacturing. Thanks to technical expertise and operational efficiency, this location plays a central role in the European supply chain.

From Uncertainty to Clarity with Operational Data

To optimise operational efficiency, Sauter decided to implement KFactory Core and KFactory Analytics solutions, moving from manual data collection to an automated platform that ensures total transparency and decisions based on accurate, real-time data. The implementation was carried out in stages, transforming each production stage into a monitored and transparent process. Thus, Sauter has moved to a proactive approach, supported by advanced predictive analytics, facilitating strategic decision-making and resource optimisation.

Results and Benefits Achieved

■ Improved Operational Efficiency: Real-time monitoring of machinery and performance indicators has reduced downtime by over 4% and increased productivity by 4% in the first months of use.

■ Total Transparency and Rapid Decisions: Detailed reports allow for quick and accurate decisions; advanced KFactory Analytics anticipates issues and optimises processes.

■ Increased OEE: Optimising machine performance has led to a 5% increase in OEE (Overall Equipment Effectiveness), maximising resource utilisation.

■ Competitive Advantage: KFactory solutions enable the rapid adoption of new technologies and efficient process optimisation, providing Sauter with a significant market advantage.

“We chose KFactory because it is an affordable solution, easy to integrate and use. Operators adapted quickly, and the results were seen immediately. This simplicity and efficiency confirmed that we made the right choice to increase efficiency and improve our processes".
Sergiu Negru, Operations Manager

Conclusion

The implementation of KFactory solutions has provided Sauter with complete visibility in production processes, reduced operational costs, and a continuous improvement in performance. With KFactory, Sauter focuses on embracing digitalisation for operational efficiency and informed decisions, based on concrete data and predictive analytics.