{"id":12296,"date":"2023-05-16T19:03:18","date_gmt":"2023-05-16T19:03:18","guid":{"rendered":"https:\/\/kfactory.eu\/?p=12296"},"modified":"2025-06-10T10:50:10","modified_gmt":"2025-06-10T10:50:10","slug":"improving-manual-assembly-lines-efficiency-and-quality-control-with-computer-vision","status":"publish","type":"post","link":"https:\/\/kfactory.eu\/de\/improving-manual-assembly-lines-efficiency-and-quality-control-with-computer-vision\/","title":{"rendered":"Verbesserung der Effizienz manueller Montagelinien und der Qualit\u00e4tskontrolle mit Computer Vision"},"content":{"rendered":"
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KFactory has successfully implemented the system at the client's organization<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Einf\u00fchrung<\/strong><\/span><\/h3>

Improving Manual Assembly Lines Efficiency was our goal. The customer is a successful German business operating in the electrical engineering industry, specialising in the creation and distribution of aesthetic and functional connection points, connector strips, power distribution options, and high-performance power distribution units for various applications. The client wanted to improve the speed and quality control of their manual assembly lines. <\/strong>Therefore, they looked for a solution that would let them monitor the production in real time and automate data collection and reporting.<\/p>

Herausforderungen<\/strong><\/span><\/h3>

Der Kunde hat Tausende von Produktkategorien, von denen sich einige nur durch die Farbe oder die aufgedruckte Marke unterscheiden. Die Produktion erfolgt in kleinen Chargen, die in regelm\u00e4\u00dfigen Abst\u00e4nden von Wochen oder Monaten wiederholt werden.<\/p>

\u25a0 <\/b>Daten zu Produktion und Qualit\u00e4t wurden zun\u00e4chst auf Papier und dann in Excel erfasst, wobei die Berichte mit Verz\u00f6gerungen und potenziellen Ungenauigkeiten im ERP-System ankamen.<\/p>

\u25a0 <\/b>There was no centralised and reliable data on efficiency, and using the in-hand procedure yielded no findings. The operators often hand-noted the defects on paper.<\/p>

Overall, there was no real-time visibility into the performance and quality processes<\/a> of the assembly lines, which inhibited decision-making and limited the optimisation potential<\/strong>.<\/p>

L\u00f6sung<\/strong><\/span><\/h3>

KFactory hat ein System entwickelt, mit dem jedes Produkt w\u00e4hrend der Herstellung genau identifiziert und verfolgt werden kann, ohne dass dies Auswirkungen auf die eigentliche Arbeit des Bedieners hat.<\/p>

We developed a cutting-edge computer vision model that employs cameras strategically positioned along the line to capture real-time images of the products.<\/strong><\/p>

Die Backend-Infrastruktur ist Microsoft Azure<\/strong><\/a>, das die Sicherheit und Leistung bietet, die f\u00fcr einen Echtzeit-Fertigungsprozess wie diesen erforderlich sind.<\/p>

Es wurde ber\u00fccksichtigt, dass aufgrund der gro\u00dfen Anzahl von Produktkategorien nicht von allen Produkten Bilder vorhanden sind; daher werden die in Echtzeit aufgenommenen Bilder mit der bekannten Produktdatenbank verglichen. Werden die Produkte nicht erkannt, wird der Linienvorgesetzte benachrichtigt, der mit Hilfe einer lokalen Tablet-Anwendung den Produktcode identifizieren kann, der mit den unbekannten Produktfotos verkn\u00fcpft ist. Anschlie\u00dfend haben wir das neue Modell mithilfe der hochentwickelten Infrastruktur der Plattform in Microsoft Azure und der Algorithmen neu trainiert, um die neu hinzugef\u00fcgten Produktkategorien innerhalb von Minuten zu erkennen.<\/strong><\/p>

Das Modell wird sofort in der Produktion eingesetzt, was bedeutet, dass die Zeit zwischen der Erkennung eines unbekannten Produkts und dem Beginn der automatischen Erkennung nur maximal 30 Minuten betr\u00e4gt.<\/p>

Die lokale Anwendung erm\u00f6glicht es den Bedienern, sich anzumelden und die tats\u00e4chlichen Fehler zu klassifizieren, wodurch der gesamte f\u00fcr die Qualit\u00e4ts\u00fcberwachung erforderliche Papierkram entf\u00e4llt und die Aktionen pro Mitarbeiter verfolgt werden k\u00f6nnen.<\/p>

Resultate<\/strong><\/span><\/h3>

Das System wurde erfolgreich in der Kundenorganisation implementiert, wobei alle Rollen, von den Bedienern bis hin zu den Aufsichtspersonen und Managern, es nahtlos nutzen.<\/p>

Der Grad der automatischen Produkterkennung liegt bei mehr als 99 %, was ein hervorragendes Ergebnis ist.<\/strong><\/p>

Die Manager haben einen vollst\u00e4ndigen \u00dcberblick \u00fcber den Prozess: Berichte werden automatisch nach jeder Schicht versandt, und die Business-Analytics-Plattform wird t\u00e4glich mit neuen Daten gef\u00fcttert, wodurch die KPIs aktualisiert und die t\u00e4glichen Aktivit\u00e4ten aufgeschl\u00fcsselt werden, was die Gesamteffizienz und Produktivit\u00e4t verbessert.<\/p>

T\u00e4glich werden neue Produktkategorien hinzugef\u00fcgt, so dass eine Bilddatenbank entsteht, die immer pr\u00e4ziser wird.<\/p>

Due to automation, manual data collection is reduced to zero, and potential errors are eliminated. Improving Manual Assembly Lines Efficiency with Computer Vision succeeded.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Adrian\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\"By implementing a system that can precisely identify and track every product without impacting operator work, we were able to overcome the challenges of no real-time visibility and no centralised data on efficiency. Real-time image capture and automated classification, coupled with backend automation and data consolidation, have allowed us to create a secure, reliable, and scalable solution that has drastically improved our production and quality processes\"\t\t\t<\/p>\n\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\tAdrian Dima, Co-founder and Technical Lead KFactory<\/cite>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Schlussfolgerung<\/strong><\/span><\/h3>

Dies ist ein erfolgreiches Beispiel f\u00fcr den Einsatz von k\u00fcnstlicher Intelligenz in der Fertigung.<\/p>

Die schnelle Feedbackschleife, die KFactory aufbaut, ist ein Pluspunkt, der es zu einer der wenigen Softwareplattformen auf dem Weltmarkt macht, die neue Kategorien nahezu in Echtzeit einf\u00fchrt und lehrt, was den Wert der Plattform f\u00fcr Unternehmen mit Kleinserienfertigung und manuellen Montageverfahren erh\u00f6ht.<\/p>

Durch die Zusammenarbeit mit KFactory konnte der Kunde seine Gesamtt\u00e4tigkeit erfolgreich verbessern und sich als fr\u00fchzeitiger Anwender von Technologien beweisen, was ihm einen Marktvorteil gegen\u00fcber seinen Konkurrenten verschaffte.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\"Vlad\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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\n\t\t\t\t\"Collaborating with the client in the electrical engineering industry was a great opportunity for KFactory to showcase our expertise and provide them with a solution that addressed their need for real-time monitoring and data automation. By partnering with us, the client was able to improve their overall activity, and by being an early adopter of technology, they have gained an edge over their competitors\". \t\t\t<\/p>\n\t\t\t\t\t\t\t

\n\t\t\t\t\t\t\t\t\t\t\tVlad Cazan, co-founder and Sales Lead KFactory<\/cite>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t<\/blockquote>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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Und schlie\u00dflich zeigt diese Fallstudie, wie leistungsstark die Computer Vision bei der Bew\u00e4ltigung von Herausforderungen in der Fertigung ist.<\/strong>Unternehmen k\u00f6nnen ihre Produktivit\u00e4t steigern und in der sich schnell ver\u00e4ndernden industriellen Welt von heute wettbewerbsf\u00e4hig bleiben, indem sie sich modernste Technologien zu eigen machen.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t\tDownload EN<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t
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The system has been successfully implemented at the client’s organization Introduction Improving Manual Assembly Lines Efficiency was our goal. 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